Your Professional DY Series Gearbox Supplier
Guomao Group has been a manufacturer specializing in power transmission industry for 30 years with a wide product series including speed reducer boxes, gear motors, electric motors and become a bellwether in the intelligent automation.Xinjian Transmission Machinery, as one of its subsidiary sales company responsible for overseas marketing, commit itself to exploring the world market and introduction of GUOMAO's products to more potential customers. We can also provide new or upgrading solutions of tailored power-transmission machines to fit into your systemic application.
Why Choose Us
Production Market
With a strong focus on export markets, we have successfully captured significant market share in South America, Mid East, the Eastern Asia, Domestic Market, and South Asia.
Wide Range of Applications
Our products are widely used in Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Printing Shops, Construction works, Energy & Mining, Food & Beverage Shops, Hotels, Building Material Shops, Farms, Restaurant, Home Use, Retail, Food Shop, Advertising Company, Energy & Mining, Other.
Quality Assurance
Our Each batch of goods has a corresponding quality inspection report to solve your concerns about product quality.
Quick Transportation
We cooperate with professional sea, air and logistics companies to provide you with the best transportation solution.
Product Description
The Role of Gearboxes
Gearboxes translate motor speed into torque, essential for precise movement and stopping in material handling applications.
Torque and Efficiency
High torque and efficiency are critical, with helical, bevel, and hypoid gearboxes offering up to 90% efficiency for precise applications.
Importance of Gear Ratio
The gear ratio determines the output speed and torque, crucial for optimizing performance in specific applications.
Choosing the Right Gearbox
Selecting the appropriate gearbox and AC motor combination is vital for ensuring precise start and stop points.
Specification of DY Series Gearbox
|
Parameter |
||
|
Output Shaft Type |
Single Axis D / Double Axis S / Hollow Axis H |
|
|
Gear Ratio |
1:2 |
1:3 |
|
Permissible Torque N.m |
48 |
35 |
|
Destructive torque N.m |
158 |
116 |
|
Permissible Input Speed |
Rpm |
2500 |
|
Backlash |
Min |
0.5 |
|
Weight |
Kg |
1.2 |
1. Optional welding steel plate gear box
2. High quality alloy steel helical gears, carburizing, quenching, grinding, large load capacity
3. Optimized design, interchangeable spare parts
4. High efficiency, high reliability, long service life, low noise
5. Output shaft rotation direction: clockwise, counterclockwise or bidirectional
6. A variety of shaft configurations: single or double input and output shaft in one side or two sides
7. Optional backstop and lengthening output shafts
Housing: Cast Iron or Steel Plate Welding
Gear Set: Hardened Helical Gear Pairs & Bevel Gear Pairs, Carburizing, Quenching, Grinding,
Input Configurations: Keyed Solid Shaft Input
Output Configurations:
- Keyed Solid Shaft Output
- Keyed Hollow Shaft Output
- Hollow Shaft Output with Shrink Disk
Main Options:
- Backstop
- Forced Lubrication Oil Pump
- Cooling Fan, Cooling Coils
Customized DY Series Gearbox
Maximum customization
Transmission solutions fully tailored to your specific needs and applications.
Innovative solutions
By combining different types of gearboxes and gears, we offer unique, innovative drive concepts.
Close customer contact
Intensive Fully Engineered, Application-Specific Drive Systemsand support throughout the entire development process to ensure maximum satisfaction.
Step-by-Step DY Series Gearbox Replacement Process
Disconnecting the Battery and Electrical Components
Disconnect the vehicle’s battery before starting the gearbox change process. Locate the negative battery terminal and remove the cable using a wrench or pliers. Secure the cable away from the battery to prevent accidental reconnection during the repair.
Removing the Driveshaft and Other Connected Parts
With the battery and electrical components disconnected, remove the driveshaft and other parts connected to the gearbox.
Draining Transmission Fluid
Locate the transmission fluid drain plug underneath the gearbox. Start this process only when the engine is cold to avoid burns from hot transmission fluid.
Removing the Old Gearbox
Disconnect the gearbox from the engine and vehicle chassis after draining the transmission fluid. Remove the clutch cover and torque converter access cover to access the gearbox internals. Detach the gearbox from the engine carefully to avoid damaging components like the 2nd gear.
Installing the New Gearbox
Carefully lower the new gearbox into position, aligning the mounting points and ensuring it sits level. Secure the gearbox using the appropriate bolts, tightening them to the manufacturer-specified torque using a calibrated torque wrench.
Reconnecting Components and Refilling Fluid
Reconnect the power steering fluid pump fitting and tighten the cover screw securely. For automatic transmissions, refill the transmission with the appropriate type and amount of automatic transmission fluid. Use a funnel to avoid spills and ensure the fluid level is at the correct mark on the dipstick.
Test After Replacing Gearbox
After replacing the gearbox, perform these tests:
- Check for leaks around the gearbox.
- Ensure smooth gear shifting without unusual noises.
- Test drive the vehicle at various speeds and loads.
- Verify proper gear engagement and disengagement.
- Monitor transmission fluid level and condition.
FAQ
We're professional dy series gearbox manufacturers and suppliers in China. We warmly welcome you to wholesale high quality dy series gearbox made in China here from our factory. For customized service, contact us now.
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